Face-Frame & Frameless Cabinet Carcass Sizer

Custom base, wall, and vanity cabinet box sizing with dado joinery, captured back nailer strips, and adjustable shelves.

Active Unit:

1. Outer Box Sizing

Exterior Bounds
24"
34 1/2"
24"

2. Joinery & Core

Box Assembly
Actual: 18.26 mm (0.719")
ANSI/HPVA HP-1-2020 Hardwood Plywood Standard (23/32" Category)

3. Back Strategy

Rigidity

Calculated Interior Clearance & Parts Breakdown

INTERIOR WIDTH573.1mm (22 9/16")
INTERIOR DEPTH591.3mm (23 9/32")
TOTAL PARTS6 Parts
JOINERYbutt

Master Cut List is Empty

Configure drawer dimensions, Shaker doors, or cabinet carcasses above, then click "Add to Cut List" to build your workshop project.

Nominal vs. Actual Plywood Thickness Reference Chart

Why drawer boxes jam: nominal 1/2" plywood is NOT 0.500" (12.7mm). Imported Baltic Birch is 12.0mm (0.472") and domestic 3/4" is 23/32" (18.26mm).

Material Grade & Specification Nominal Trade Size Actual Thickness (mm) Actual Thickness (in) Tolerance Delta from Nominal Primary Shop Application
12mm Baltic Birch (Nominal 1/2") 1/2" (12.7mm) 12.00 mm 0.4724" -0.028" (0.70mm) GOST 3916.1-96 Birch Plywood Standard / Common Cabinet Grade Import Thickness
15mm Baltic Birch (Nominal 5/8") 5/8" (15.88mm) 15.00 mm 0.5906" -0.034" (0.87mm) GOST 3916.1-96 Birch Plywood Standard / European 11-ply Birch
18mm Baltic Birch (Nominal 3/4") 3/4" (19.05mm) 18.00 mm 0.7087" -0.041" (1.05mm) GOST 3916.1-96 Birch Plywood Standard / European 13-ply Birch
Domestic 1/2" Sanded Plywood (15/32") 1/2" (0.500") 11.91 mm 0.4688" -0.031" (0.79mm) ANSI/HPVA HP-1-2020 American National Standard for Hardwood Plywood (15/32" Category)
Domestic 3/4" Hardwood Plywood (23/32") 3/4" (0.750") 18.26 mm 0.7188" -0.031" (0.79mm) ANSI/HPVA HP-1-2020 Hardwood Plywood Standard (23/32" Category)
3/4" MDF / Particle Board / Melamine 3/4" (0.750") 19.05 mm 0.7500" -0.000" (0.00mm) ANSI A208.2 MDF Standards (Standard Calibrated Core)
1/4" Undersized Plywood Bottom / Panel (7/32") 1/4" (0.250") 5.56 mm 0.2188" -0.031" (0.79mm) Standard 5.2mm-5.5mm 1/4" Import & Domestic Underlayment / Backer Plywood
1/4" True Thickness MDF / Baltic Birch Bottom (6.0-6.35mm) 1/4" (0.250") 6.35 mm 0.2500" +0.000" (0.00mm) True 1/4" Calibrated MDF or 6mm Baltic Birch
3/4" Solid Hardwood (S4S Sized) 3/4" (0.750") 19.05 mm 0.7500" -0.000" (0.00mm) NHLA S4S Standard 4/4 Planed Surfaced Four Sides Lumber
5/8" Solid Hardwood (Drawer Sides) 5/8" (0.625") 15.88 mm 0.6250" +0.000" (0.00mm) Custom Shop Planed 5/8" Maple / Beech Drawer Stock
1/2" Solid Hardwood (Drawer Sides) 1/2" (0.500") 12.70 mm 0.5000" +0.000" (0.00mm) Custom Shop Planed 1/2" Maple / Beech Drawer Stock